Project Title: Developing a Fire-Safe Retractable Roof System for Data Centers at SubZero Engineering

Subzero Engineering

Details
Project Title Developing a Fire-Safe Retractable Roof System for Data Centers at SubZero Engineering
Project Topics Electrical Engineering Legal, Regulatory, Compliance Mechanical Engineering Operations Product Design & Development Quality Control
Skills & Expertise
Project Synopsis: Challenge/Opportunity
Modern data centers depend on physical infrastructure innovations to balance efficiency, safety, and compliance. SubZero Engineering, a leader in containment solutions for critical facilities, previously developed a retractable roof system for data center aisles that would close in response to fire alarms. While there was strong demand, the initial design faced material durability and performance challenges, leading to its discontinuation.

With demand persisting, SubZero Engineering seeks a new solution: a reliable, code-compliant, and manufacturable retractable roof system that protects data centers in fire scenarios while maintaining airflow efficiency under normal operations. The opportunity for students is to reimagine the product, apply engineering rigor, and prototype a new generation of safety systems that directly serve mission-critical infrastructure.

Students will engage in mechanical design, materials selection, electrical integration, and manufacturability planning, working toward a viable prototype that meets stringent industry standards such as ASTM E84 fire code. By the end of the project, the team’s work will support SubZero’s product line strategy and deliver real-world engineering impact.

Project Synopsis: Activities/Actions Required
  1. Research the discontinued retractable roof system to identify causes of failure.
  2. Benchmark fire-safe aisle containment solutions and industry standards.
  3. Develop design concepts that address material performance and reliability issues.
  4. Prototype a retractable roof system with motor and sensor integration.
  5. Test the prototype for compliance with ASTM E84 and ease of reset after deployment.
Project Synopsis: Expected Results
  • By end of Fall, deliver at least 3 design concepts that meet identified constraints.

  • By mid-Spring, build and test a prototype capable of automatic closure in under 5 seconds in fire scenarios.

  • By end of Spring, deliver a final prototype package with compliance documentation and manufacturability assessment that SubZero can advance into production

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